How to make carbon fiber round tubes

DJT Carbon is a professional manufacturer of carbon fiber products in China. We have 3 techniques to make carbon fiber products, roll wrapping technique (carbon fiber round tubes), compression molding (carbon fiber square tubes or carbon fiber plates and other irregular parts with big quantity), autoclave technique(carbon fiber motorcycle parts and carbon fiber car parts)

Now we introduce you in how to make carbon fiber round tubes by roll wrapping technique.

The prepreg is stored in freezer, then it is taken to the cutting CNC table    

Step 1, Cut prepreg  

The prepreg is cut into patterns with specific fiber orientations.

Step 2, Stick Pattern on mandrel

Spread resin on the mandrels, then stick patterns on mandrels by using electric iron, while tear off the  backing paper or film in the back side of the prepreg.

Step 3, Roll Wrap

 The patterns are rolled into a mandrel to form the size and shape of each tube.

Step 4  Wrap plastic film

Wrap it with a thin plastic film.

Step 5  Hung in oven

High temperature hardens the epoxy resin, form the shape.

Step 6  Extract the mandrel

The mandrel is extracted after curing.

Step 7  Remove plastic film

Step 8  Sand in water

Step 9 Painting

Step 10 Cutting and Packing 

Please check the following video to see more details.

Please feel free to contact us if you have any demands in carbon fiber products

Shenzhen DJT Carbon Co.,Ltd
Add: Technology Building,No.102 Xinghua Road,Fuyong Street, BaoAn, Shenzhen, China.
Website: www.djtcarbon.com    www.djtcomposites.com
Email:info@djtcarbon.com;     joe@djtcarbon.com
Tel:0086 755 23574822

Carbon Fiber Telescopic Tubes

Raw Materials: Carbon fiber prepreg

Standard Tube Structure:  The first layer is 3K carbon fiber prepreg, other layers are unidirectional carbon fiber prepreg.

Composites Technique: Roll Wrapping

For more information of this technique, please take a look at this video

https://youtu.be/p36c9dzGjQ0 

DJT Carbon fiber tubing came come in various shapes including round, oval, square, rectangular, hexagonal, octagonal. Besides our standard tube structure, we could also use fiberglass, Kevlar, basalt fiber or other composite prepreg materials according to specific requirements and budget of your project.

DJT Carbon fiber telescopic tubes not only possess common extension and retraction function of telescopic tubes made of other common materials(such as, metal ,plastic), but also are ideal for applications which demand for high strength, extremely light weight and good look.

Common uses of carbon fiber telescopic tubes are fishing poles, flag poles, microphone boom poles, camera booms, tripods for photography and engineering, extending window washing poles, trekking poles, underground detector tube, spear gun tube and so on, DJT Carbon has rich experience in all of these carbon fiber products mentioned above.

Besides roll wrap technique, DJT Carbon has compression molding and autoclave technique, please feel free to send us quotes for your parts to be built in carbon fiber.

Shenzhen DJT Carbon Co.,Ltd

Add: B709,Technology Building,No.102 Xinghua Road,Fuyong Street, BaoAn, Shenzhen, China.

Website: www.djtcarbon.com

Email:info@djtcarbon.com; joe@djtcarbon.com

Tel:0086 755 23574822



Key words:

Carbon fiber telescopic tube,Carbon fiber telescope tube,Carbon fiber telescoping tube,Carbon fiber extendable tube, Carbon fiber extension pole, 

Carbon tubes, carbon fiber tubes,  carbon fibre tubes, DJT Carbon   carbon fiber prepreg , tubes de carbone, Tubos de carbono, 탄소 섬유 튜브, kolfiber tuber, kohlefaser - rohre

Colored Reflective Metallic Carbon Fiber Tube Red/Green/Blue Reflective Metallic Carbon Fiber Tube

The colored reflective metallic carbon fiber tube is made by colored reflective fabric which has colored metallic yarn and black carbon fiber together. The colors of the metallic yarn are available in red, green, blue, gold, silver,copper,purple and so on. If you want tubes of these kind of materials,please feel free to contact us. These materials also can apply to other products which requires light weight, high strength and unique apprearance. If you have an idea for something creative,please email us and we’ll see if we can work something out for you.

Shenzhen DJT Carbon Co.,Ltd

Add: B709,Technology Building,No.102 Xinghua Road,Fuyong Street, BaoAn, Shenzhen, China.

Website: www.djtcarbon.com

Email:info@djtcarbon.com; joe@djtcarbon.com

Tel:0086 755 23574822 

Colored Carbon Fiber Tubes

KEY WORDS:

Carbon Fiber Tube

Metallic Carbon Fiber Tube

Reflective Carbon Fiber Tube

Colored Carbon Fiber Tube

Colored Reflective Metallic Carbon Fiber Tube    

Red Reflective Metallic Carbon Fiber Tube

Green Reflective Metallic Carbon Fiber Tube

Blue Reflective Metallic Carbon Fiber Tube

Purple Reflective Metallic Carbon Fiber Tube

Gold Reflective Metallic Carbon Fiber Tube

Silver Reflective Metallic Carbon Fiber Tube

Copper Reflective Metallic Carbon Fiber Tube

Carbon Fiber Car Licence Plate Frame/ Carbon Fiber Car Licence Holder

CARBON FIBER CAR LICENCE PLATE FRAME/ CARBON FIBER CAR LICENCE PLATE HOLDER

Material: Carbon Fiber

Pattern: 3K Twill

Surface Finish: Glossy

Function: Protection and decoration

Easy to instal, Customized logo is available.

If you have similar product to be made by carbon fiber, please feel free to send us inquires with detailed requirments.

Shenzhen DJT Carbon Co.,Ltd

Add: B709,Technology Building,No.102 Xinghua Road,Fuyong Street, BaoAn, Shenzhen, China.

Website: www.djtcarbon.com

Email:info@djtcarbon.com; joe@djtcarbon.com

Tel:0086 755 23574822

KEY WORDS: CARBON FIBER CAR LICENCE PLATE FRAME,CARBON FIBER CAR LICENCE PLATE HOLDER, X STYLE

Website: www.djtcarbon.com

Carbon Fiber Umbrella Pole/Rod

Carbon fiber umbrella rod/pole

This umbrella pole/rod is made of real carbon fiber material. High specific strength and stiffness coupled with lightweight is the basic characteristics of carbon fiber. Therefore, carbon fiber umbrella rod/pole not only ensures the strength of the umbrella, but also makes it much more convenient for people to carry with. In addition, the unique pattern of carbon fiber makes the umbrella looks simple but understated luxury.

If you have similar products to be made in carbon fiber, please feel free to contact us. We can manufacture according to customer’s design and requirements.

Shenzhen DJT Carbon Co.,Ltd

Add: B709,Technology Building,No.102 Xinghua Road,Fuyong Street, BaoAn, Shenzhen, China.

Email:info@djtcarbon.com

Tel:0086 755 23574822

Website: www.djtcarbon.com

KEY WORDS: Carbon fiber umbrella pole;Carbon fiber umbrella rod; Carbon fiber umbrella handle;Carbon fiber fittings for umbrellas; Carbon fiber parts for umbrellas

Carbon Fiber Motorcycle Exhaust Pipe

This carbon fiber motorcycle exhaust pipe is made according to customer's modifications. We do know which motorcycle model it can be fitted on.

It last 140° to 150°, if you have similar products to be made in carbon fiber, please feel free to contact us.

The fundamental attributes in carbon fiber are their high specific strength and stiffness coupled with lightweight. Carbon fiber motorcycle exhaust pipe has been more and more welcomed by motorcycle enthusiasts because in contrast to iron and stainless steel exhausts, carbon fiber is stronger and much lighter. Carbon fiber is called the next generation luxury material. The unique fabricated texture and attractive appearance of carbon fiber motorcycle exhaust pipes makes motorcycles possess a very modern and high-tech look. This is another reason motorcycle enthusiasts prefer using carbon fiber exhaust pipe. In addition, comparing to metal material exhaust pipe, carbon fiber exhaust pipes have a greater effect in aspect of withstanding high temperatures and preventing burns.

Shenzhen DJT Carbon Co.,Ltd

Add: B709,Technology Building,No.102 Xinghua Road,Fuyong Street, BaoAn, Shenzhen, China.

Email:info@djtcarbon.com

Tel:0086 755 23574822

Website: www.djtcarbon.com

Key Words:

Carbon fiber motorcycle exhaust pipe, Carbon Fiber Exhaust Muffler Pipe, Caron fiber exhaust pipe, carbon fiber exhaust tail pipe, carbon fiber motorcycle exhaust tail pine, carbon fiber motorcycle components, carbon fiber motorcycle parts, carbon fiber motorcycle accessories, modern and high-tech look motorcycle exhaust pipe, unique motorcycle exhaust pipe

Carbon Fiber Octagonal Tubes

Carbon Fiber Octagonal Tubes

   

Our carbon fiber octagonal tubes are manufactured by prepreg carbon fiber materials under roll wrapping process. That is, first we wrap carbon fiber pre-preg onto a mandrel with layers of fibers oriented at different angles, and next externally pressurize it. Then the wrapped and pressurized pre-preg are heat cured to solidify. After curing, the solid composite form is extracted from the mandrel as a tube. The fundamental attributes in these carbon fiber tubes are their high specific strength and stiffness coupled with lightweight, therefore our octagonal carbon fiber tubes are with excellent performance. An attractive and amazing appearance is also presented for the fabricated carbon fiber materials.

DJT Carbon devotes ourselves to the needs of custom carbon fiber tubes. We promise to provide high quality carbon fiber tubing and helpful advice on how to integrate our tubing into your project. Should you have any requirement for standard tubes or high modulus tubes, please do not hesitate to contact us.

Shenzhen DJT Carbon Co.,Ltd

Add: B709,Technology Building,No.102 Xinghua Road,Fuyong Street, BaoAn, Shenzhen, China.

Email:info@djtcarbon.com

Tel:0086 755 23574822

Website: www.djtcarbon.com

Key Words:

CARBON FIBER TUBE,CARBON FIBER TUBING,CARBON FIBER OCTAGONAL TUBE,CARON FIBRE TUBES,OCTAGONAL CARBON FIBER TUBE, OCTAGONAL TUBE CARBON FIBER,SHAPED CARBON FIBER TUBES,SHAPED CARBON FIBER TUBING,MANUFACTURE OF CARBON FIBER PRODUCT ,HIGH MODULUS OCTAGONAL CARBON TUBING, HIGH MODULUS OCTAGONAL CARBON TUBE

Carbon Fiber Robotic Arm

As we know, robotic arms are generally and traditionally manufactured by metal materials, such as steel or aluminum. While with the increase in models of per manufacturing line, handling jigs or the end effectors are designed with more and more components on them. This results in robotics with metal materials becoming overloaded both in payload and in terms of inertial or dynamic loading. The most direct means to eliminate these issues is reducing payload weight and the loss of inertial in running process.  

DJT Carbon fiber robotic arms not only possess higher mechanical strength and stiffness, but also weigh only about 1/4 of steel arms. Using carbon fiber robotic arms instead of metal ones will markedly improve industrial machinery’s efficiency ,increase the productivity of the products, reduce mechanical wear and decrease manufacturing cost.

We make custom carbon fiber robotic arm for your project, we have two methods to make the carbon robotic arm, autoclave technique and compression molding, we will choose the suitable solution according to your design and requirements.

If there is any requirement on carbon fiber robotic arms, please feel free to contact DJT Carbon.

Shenzhen DJT Carbon Co.,Ltd

Add: B709,Technology Building,No.102 Xinghua Road,Fuyong Street, BaoAn, Shenzhen, China.

Email:info@djtcarbon.com

Tel:0086 755 23574822

Website: www.djtcarbon.com

Key Words:  carbon fiber robotic arm ; carbon fiber robot arm; carbon fiber arm for machinery; carbon fiber mechanical arm; carbon fiber machine arm; carbon fiber parts for machinery; carbon fiber manipulator; DJT Carbon, DJT Carbon Fiber, Shenzhen DJT Carbon, carbon mechanical manipulator

Application: machinery ,industry, etc...

Carbon Fiber Square Tubes

Our carbon fiber square tubes are manufactured by using multiple layers of prepreg carbon fiber materials. With layers of fibers oriented at different angles, the square tubes can be designed with an out ply of twill weave or plain weave. And dependent on the number of layers, we can make the square tubes in various thickness for specific applications. The fundamental attributes in these carbon fiber tubes are their high specific strength and stiffness coupled with lightweight. An attractive and amazing appearance is also presented for the fabricated carbon fiber materials. In case of requirement for high stiffness, weight sensitive tubes, our high modulus options are available too.

DJT CARBON promises to provide high quality carbon fiber tubes and helpful advice on how to integrate our tubing into your project. If you have a request on carbon fiber tubes, please send your specific requirements on the shape(round/square/rectangular/hexagonal/oval,others)&dimension(length/wall thickness/ID/OD) &appearance(twill weave/plain weave/glossy finish/matte finish/1K/3K,others)& quantity, etc. Let’s customized the tubes of what’s exactly you want. Website: www.djtcarbon.com; Email:info@djtcarbon.com;Tel:0086 755 23574822.

KEY WORDS:

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SHAPED CARBON FIBER TUBES,

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MANUFACTURE OF CARBON FIBER PRODUCT,

HIGH MODULUS SQUARE CARBON TUBING, 

HIGH MODULUS SQUARE CARBON TUBE